harley clutch torque specs

Exhaust Length Though I didn't make it quiet to the 50 degree line. 88 cu. lb.) Make sure your bike cools off properly before you start the work. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Testing the Innovate Motorsport LM-1 portable air fuel meter two old goats arthritis formula reviews . Agreed! Front Brake Caliper mounting screws It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. I don't think there is a difference in clutch adjustment procedures. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. 16-18 foot pounds I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Two lines in nut on Compensator and one line in clutch hub nut. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. I feel confident that it's there to stay. Street Engine, The Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Seriously? Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. DIESEL-FUMES. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. 1979 - Late 1984 Torque Specs. Repair manual verses what everyone says. 0000009625 00000 n I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Nightrider COPYRIGHT : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate Twin Cam 88/95 Shop Manual 23-27 foot pounds #8 - 14 in. Air Density, Harley-Davidson EFI How to get Professional Tuning Results Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) After that, you can use some non-petrol-based silicon lube on the friction plates. it sure seems low to me, but just checkin with the pros here before i get all greasy. Then we've got the BAKER 9-Plate Street . What issue? Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. That they had a problem with the compensator loosing up due to the nut bottoming out. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. In the above table, we have only described Harleys most widely required torque numbers. Blake Bleeder Nipples 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. Left-hand thread..heh heh. Nightrider.com Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Tappet Guide bolts vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. . M. The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Sportster With this drive-train, the Harley-Davidson Freewheeler . Harley-Davidson Breakout 114 Specs. <> 27-32 foot pounds Place your catch pan under the primary and remove the drain plug. This demonstrates a serious lack of understanding basic tool use and assessment ability. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. 0000035146 00000 n Otherwise apply general torque specs according to bolt size. But I have a question about the torque vaules. gear lube. Torque specs shown in the shop manual are the critical ones. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! in. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Get the proper tools and know how to use them. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Drag Strip Gallery TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. The pictures below will help you understand why I dont give torque specifications when asked. Charging system. stream -EFI basics explained 0000010799 00000 n Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . 0000008092 00000 n Then return it one-quarter turn. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Figure 1. Its time I addressed the issue of tools & torque specifications. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. 32-40 inch pounds I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Torque ft. lbs. It becomes even more important when you have a Harley Davidson motorcycle. Bottom bolt, 50 foot pounds This torque value is required to tighten the cylinder screw. 1613 mm (63.5 inches) Fuel capacity. Now your clutch lever is adjusted and ready. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. 150-165 foot pounds The Fora platform includes forum software by XenForo. Pistons and Cylinders General. 30-45 foot pounds Drain as much of the primary oil as possible before starting. 100 in lbs for the derby cover. Unlock more power! Apoliggize if this a beaten subject. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Evolution Unlimited Open the derby cover so you can see the primary oil level. 28-35 foot pounds Now you have to follow the instructions given in your service manual to maintain correct tightness. Engine Displacement Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Get XiED(tm)! Step 1 '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. Plug Wires Within 7000 miles the nut came loose. Finding Manifold Leaks 35-40 foot pounds Unlock the full power of your engine. 0000024100 00000 n Crankcase bolts While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. The compensator sprocket 150-165 foot pounds. Clutch hub nut (left handed threads) 60-80 foot pounds. So, insert your screwdriver or Allen key and follow the given instruction. See Figure 1. Upper Stud acorn nut 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Torque means the amount of rotation each screw and nuts require to tighten on its spot. #10 - 22 in. 10. Installation, Maintenance and Tuning Index will help you lb.) Shovelhead Modifications Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Khrome Werks AR100 test Even why wont anyone love to have Harley on their preference list? There you will find explanations on Harley Clutch Adjustment Torque specs too. 0000004384 00000 n lordharold Active Member. In this book, it states: Clutch hub nut@ 50 lbs. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Therefore, tighten the jam nut properly and avoid over-doing. Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. Locate the chain tensioner assembly and loosen the top center nut a . Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Also, you may contact the mechanics. It does. To frame This article aimed to let you know about how to adjust Harley clutch cable. No two are exactly alike, and each one has its own story. 191. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Brake Line Banjo Fittings Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. 10-13 foot pounds . Engine Tuning Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Transmission Sprocket locking screw Profession Tuning on a Shade Tree Budget, Engine Performance Sportster Unlimited What I know off the top of my head: 1.) Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Keep in mind this is the one for the 2007 modeles . Motor Oil but in actual section dealing with side cover it calls for 10-12 ft. lbs. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Who Manufactures Harley Davidson Spark Plugs? ). There is an issue if they cannot determine the size of the socket or wrench they will need. 883 to 1200 Upgrade I would also encourage other viewers not to answer this question either. 5/8" - 154, Home Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. EVO 74 HP Stage 2 If I was to give a torque setting I would say 70 in./lb. 140 ft-lbs. They changed the Compensator system on the 103in between 2013 and 2014. Torque specs seem off. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! 25-40 foot pounds Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. When they bottom out give them a little tweak and you are good to go. Stutter Box The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. 1/4 " - 10 ft. lbs. Use my videos as a visual reference before or as your working on your bike. You should be using a service manual to obtain the correct values for the motorcycle you are working on. on the trany. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Rear Brake Disc screws Sometimes, you may even like to customize the bike. SPECIFICATIONS . <>>> (101.6 mm)Piston displacement - (approx.) Over time, the clutch of your bike wears down, which results in adjustments. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. 0000013023 00000 n Plus they say blue for the clutch nut and red for the compansator. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Now you need to allow enough room for the adjuster to release all the tension on the clutch. You can refer to the answers. 2020. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Learn how to replace it on your bike! 0000013394 00000 n Which it won't fit my bike.. eitherway I'll have it ready to go today. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Clean the drain plug and install the new O-ring. How did I know you werent using a service manual? Rocker arm, rocker cover, derby cover, ect. __transmission sprocket nut at 60.. 0000032160 00000 n %PDF-1.5 You can refer to the answers below. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Plus, its motorcycles are just as iconic as the company itself. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K If you apply more than its required torque, the thread of the screw may become damaged. Now, time to return the clutch cover to its original location so, put the cover back accordingly. Modification, 0000006600 00000 n 0000008358 00000 n Save my name, email, and website in this browser for the next time I comment. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Which starts here in the milwaukee area on Wednesday. Yet, they will need regular maintenance. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News The other question I have issues over is what size of socket or wrench to use. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. I also understand that a lot of people would like to work on their bikes, and thats great. The torque has been increased from . The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Thus, the motorcycle gets its top speed for which it is known. Fastener Size - Torque ft. lbs. Now rub the backside of the lever where it is hitting the handle grip. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. In the next few sections, we will show you the most-required torque and its specifications. 28-32 foot pounds Of course, it's going to be different! 6. It has several links you could look at. (.1P 3 0 obj I went and purchased a machine shim the fits exactly behind that nut. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. This thread is archived. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 0000008154 00000 n 18-22 foot pounds )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Insert a 7/16 in drill bit (1) through hole in front axle. Performance Calculations More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Continue with Recommended Cookies. 0000001116 00000 n Pictures. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 0000009501 00000 n 25-40 foot pounds, Fastener Size - 3.80 litres (4.02 US quarts) Other specifications. Spark Plugs To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Santo_R 4 yr. ago. Also, as recommended by a guy who builds racing engines. Compensating Sprocket nut The pictures below will help you understand why I don't give torque specifications when asked. You have to understand there are different levels of mechanical aptitude. EVO If the chain is too tight or too loose, then adjustment is necessary. Estimate Horsepower #2. Harley vs Honda Motocycle: Which One Suits You Most? Oh forgot about the manual ?. Harley-Davidson Deluxe Specs. On the contrary, applying less torque wont fasten the screws, and they will become loose. 0000004308 00000 n In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. 1/2" - 58 ft. lbs. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Then scribe aline and go maxium of 50 degrees more. Shovel Install a TC 88/95 cam The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Specifications. Manufacturers change sizes quite frequently. There is a 35 ft-lbs difference between the two which is substantial. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Plus, at times, you may want to upgrade the motorcycle. Cylinder Heads Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. #10 - 22 in. First, you need to pull back the rubber cover from the clutch lever. My wife has seemed to have misplaced my manual:|. 0000001552 00000 n 0000001472 00000 n Nonetheless, we suggest you read the user manual. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. endobj 70-80 foot pounds, Front Axle nut 15-30 inch pounds But I have a question about the torque vaules. Fill the primary with oil. [PDF] INSTRUCTIONS - Harley-Davidson Wheelbase. Tighten them up good and snug, you don't need a torque wrench. The first question I want to ask back is: "why are you working on your bike without a service manual?" 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 144. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 2.) They want you to use a torque wrench where specified. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Cam / Nosecone Cover screws Your email address will not be published. Shop Manual Appendix Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Including all these torque specs for Harley in a single article is nearly impossible. -EFI modifications explained, Modification, <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. monster ruin your riding. Late '83 and later is 80-90 ft-lbs. After that, tighten the lever or turn it inward for the opposite effect. Search the site Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. T-45 Torx Inner primary bolts: 18-24 ft lbs. Now your derby cover is free to remove from that place so, do that. Carburetor Troubleshooting You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? TC88 70HP Stage1 It will help repel moisture and oil from absorbing into the plates for a while. Hello all.. me again.. well im putting my clutch and compensator back together. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. TC 100HP 0000001947 00000 n Come join the . You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Transmission sprocket nut: 80-90. 0000033698 00000 n As the 115th anniversary celebration. 25-30 foot pounds TC Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. lbs. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Now put max. We have briefly discussed Harley Davidson torque specifications for only a few components and models. Refer to Photo 2. (95.25 mm)Stroke - 4.00 in. Exhaust Systems x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# Table of Contents Apr 27, 2016. 0000011944 00000 n for 2007/08 HD, Harley Camshaft Harley-Davidson CVO Road Glide Specs. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Compensating sprocket nut is 80-100 ft-lbs., all years. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Where might I find a service repair manual for a 2017 Harley Davidson Road King? The measurement remains the same for all the Sportster XL from 2004 to 2006. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Clutch Belt Drive Estimate 1/4 Mile Time maximum. MPH at RPM 0000002407 00000 n Primary cover bolts: 14-21 ft lbs. MANUFACTURING TOLERANCES. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Read More. Fork Stem nut We also found 79 foot-pounds of torque capacity for the 1340-cc. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. 0000019537 00000 n 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Exhaust By nucseal in forum Harley Trike Conversions Replies: 3 Last .

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